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10 Best Orbital Sanders Reviews 2019

Best-orbital-sanderBest-orbital-sander

Every wood furniture boasts of a smooth finishing on the top. The surface is smooth and well furnished without any scratch or uneven area. But did you ever wonder, why the kitchen wooden top is so evenly furnished and smooth? Because naturally the woods used to create the furniture are not leveled at all and certainly don't have the smooth finishing. So, how can a furniture coming out of the shop fabricated using the wood look like that ? That is possible because of the Sanders. The Sanders are a gift to mankind which cleans the dust of the woods and provides the flat texture on your furniture. The orbital sander is an essential tool when it comes to smoothen and polish the uneven surface. It has been found all huge, large, medium or small version and each of them has different work efficiency in various type and size of projects. However, we are going to talk about all best orbital sander that uses in both home or commercial working place.

When it comes to remove old paint/ burnish from wall/ furniture or smoothen a ‘just finished’ cabinet, orbital sander is one of the most useful tools on the planet. You can use the manual process of sanding with sanding paper and your workmanship, but it will cost you lots of time and energy to getting a perfectly smoothen surface. Whereas a sander gives you the same thing in 70% less time and pictures perfect finishing. It moves random circular pattern as well as back and forth to make sure every corner of your wooden or metal surface get smoothen and leaves no marks.

Types of Sanders:

Before getting to the part for choosing the one, you first need to distinguish it from the other ones. And knowing the Sanders is an important step that you can't skip. Especially, for those who have no idea about the tool. As you can probably end up getting a different type of sander and trying to use it like a orbital sander which won't end nicely for sure. Therefore, let us first know about the different electrical sanders.

  • Orbital Sander: It is a kind of sander for smoothing the wooden surface. However, all the sanders are known to do this particular thing, so how can you distiguish it from the rest. You should not worry about it at all as you can easily differentiate them. That is because the end part where the sheet for smoothing the wood is inserted is shaped like a square. That is where you will attach your one-quarter of the sheet.

By the way, the Orbital sander is also known as the sheet or quarter-sheet sander due to using that particular shaped sandpapers. Sheet orbital sander is the very first orbital sander and still quite popular. They are easy to handles and comes with lots of useful features. It offers, speed control settings, dust eliminator, different grip size, low noise, and vibration, etc. it has both large and small size available. A large size sanders use half of a standard size sanding paper whereas, the small size use ¼ or even a 1/6 size of a sheet of the same sand paper.

Also, Palm sander is another name used for this kind of sander. So, don't get confused by the name as I did at first. Just check the sheet design which should be like a square. And that is enough to distinguish the orbital sander from the rest of the bunch.

  • Belt Sander: Another type of Sander that is regularly used by professionals for its versatility is the Belt Sander. This kind of Sander is easy to recognize as they use belt sheets for polishing the timber surfaces. For heavy duty use, this Sander is perfect as the continuous belt loop between the two cylinders smoothes the sharp edges like you want. However, if you are just looking to start with the sanding process then the belt sander might not be the best tool to own. As it is for heavy use, therefore, someone inexperienced working with the tool might not be able to handle the brute force generated by it. Also, they are quite less stable than the others. Hence, there is a good enough chance you might do more harm to your work then good by getting the Belt Sander.
  • Random Orbital Sander : Like the name, this sander work by sanding in a random method. Its offset drive bearing makes the sanding pad work around the surface in both circular and elliptical motion. It gives much smooth result compare than the orbital sander. Also, it won’t leave and swirl spots like belt sanders. You can use them in all direction to get most detail works all over the surface. 

Many newcomers confuse the Orbital Sander (Palm Sander) with the Random Orbital Sander. And personally, I don't blame them as the names are quite similar. So, anyone might mix the two tools and can think them as one. However, if you place a palm sander and a random Sander side by side, you will easily see the differences. And that is because the end sheet part of the Random Sander has a round shape while the orbital one has a square design. As the random sander has a round design, it spins in a clockwise motion when you use the tool to smooth the surface. This way it leaves fewer scratch marks which is quite a big advantage of the tool. However, good luck getting the edges with the device as the shape of the sheets don't help. That is where palm aka orbital sanders prevail over the Random Sanders.

Random orbital sanders are coming with some other types. Here is some discussion about the random orbital sanders given below, have a look.

  1. Palm Grip – palm grip sander provides more user control and close finishing. It’s easy to hold and work for a long time. This orbital is best for working with small projects. It will give you better results in finishing window frames, corner of cabinets, self, wooden floors, etc.
  2. Right Angle– The right angles orbital sander allows the user to penetrate more power in the working surface. Starts with low speed it pushes the power harder on the working surface without damaging it. This sander is great to work with wooden surfaces especially removing old glue or paint.
  3. Large Inline Sander– Other two orbital sanders are good for covering small projects, but this one is good for covering large projects the large inline sander comes with most powerful motors with excellent work efficiency. Use need two hands to operate, so its bit tight for light works. However, it comes with different speed settings and excellent polishing efficiency. This sander mostly uses in a professional workshop.

What is an Orbital Sander?

Orbital sanders are like other sanders which work for removing extra material of wooden, metal or plastic surface and make it smooth. The difference between orbital sander and drum sander is its rotate on the fix are and remove any extra materials. It can clean a particular area at a time, so may take a little time to sending a large piece of wood at a time. But the reason behind its popularity is it can give you a chance to work with the small size of the project or cover tight spots that might other big size and powerful sanders can’t. That is the reason its popular among wood worker, cabinet makers and professional carpenters including the mature house owners who like fix his home or furniture by himself.

Everyone can operate an orbital sander with the basic knowledge of sanding. That is why from homeowner to nifty mechanics who world with wood, metal plastic uses this machine frequently. Besides the simple and quick usage, the increasing popularity of the best orbital sander is also the reasonable price range too.

Best Orbital Sander Reviews 2019

We have researched about all the available orbital sander (palm sander) to make a clear view and finding some top class sander in different price. So, in here you will know all the detail about orbital sander reviews including some basic info and bonus a user guide for beginners.

1. DEWALT D26441Palm Grip Sander

Our first finishing sander review is for DEWALT D26441 Palm Grip Sander. This powerful sander can collect dust at 14000 OPM speed. This palm grip sander is suitable to use in hard to reach a place of you wooden, furniture, doors or cabinets. You can use it for your long to short any project work for the professional finish. In addition, it comes with a high capacity dust bag along with a built-in vacuum adapter. This adapter can collect maximum dust with or without vacuuming.

Powerful motor

This best orbital sander consists of a 2.4-amp powerful motor which provides 14,000 OPM speed. This motor can work for the close finish with every single work. Also, it has the ball bearing construction that works for the neat and clean finish and longer life. This motor is a bit noisy while work but not wall breaking at all. If you change sheet time to time and can keep it neat and clean this motor can work for an extended time without giving you any trouble. 

Anti-slip top and body grip

The palm grip sander comes with the textured top and body grip for more secure hold. This anti-slip surface is good for using for a long time while you are work with a wet hand. It provides well comfort and control during working.

High capacity dust bag

The bonus feature of this best palm sander is it dust bag that you may not found in other Sanders so quickly. Moreover, it has a vacuum adapter that works for maximum dust collection even the vacuum panel is actives or not. It's counter balanced low vibration design reduces user fatigue, collect more dust and give you a smooth finish.

What We Like

  • Ideal for the superior smooth finish.
  • Secure and comfortable hold.
  • Dust sealed switch protects from dust ingestion.
  • Affordable price.

What We Don't Like

  • Bit noisy.
  • Get hot after usage of a long time.

2. Makita BO4556 2 Amp Finishing Sander

10 Best Orbital Sanders Reviews 2019 1Makita BO4556 2 Amp Finishing Sander

The Makita BO4556 2 Amp Finishing Sander is a lightweight and well-engineered orbit sander which can deliver 14000 OPM fast and smooth finishing.  It has the unique ball bearing construction which works for noise free operation. This best palm sander is light and easy to handles for different types of work. It fits well in your glove and gives fair control to work with it.

Noise free operation

More or less all sander creates noise and extreme vibration. That lessees use efficiency and also damage work space as well. But not with this best orbital sander. This sander has the precision engineered all ball bearing construction. This structure allows it to sand closer but with less noise and vibration.so that you can work with less interruption or damage the wood.

Contoured palm grip

In addition, the sender has ergonomically designed contoured rubberized palm grip. Its work like a glove when you are work with sander this easy to use grip provides more tight hold, so it accidentally slips off. Besides the rubberized grip has an on/off switch for fast and easy access. It’s also completely rubberized and prevent dust contamination and increases durability.

Warranty service

This sander also comes with warranty service to its every user. If you are not satisfied with the Makita or want to change it with another version of this brand or find a defect on it, you can use the warranty service. They offer 30 days of warranty period so users can ask for a refund, replacement or exchange. It’s pretty great deal for every sand user. So you can also consider this option with its other amazing features.

What We Like

  • The case is nice to keep everything beautiful and clean.
  • Ball bearing construction is good for reducing vibration and noise.
  • Contoured rubberized palm grip.
  • Easy to use paper clamps.
  • Through-the-pad dust collection system.

What We Don't Like

  • No adjusting speed.
  • The motor gets hot after a time of usage.

 3. VonHaus Orbital Polisher

Here is another best orbital sander for medium to large any works. The VonHaus Random Orbit Sander / Orbital Polisher will be a great solution for all the busy worker who needs to polish, sanding different type of wood, wall, etc. regularly. This sander has a powerful motor with random orbital motion. It’s good for leaving smooth finish even for most uneven surfaces. Also, the sander is also popular for its ‘no sanding marks’ features. Often sander leads a swirling mark that makes a finished work uncompleted. We need to cover those tiny marks with paint or varnish. Sometimes they leave sometimes they don’t. However, you don’t to need to worry about this one. It never leaves any marks on the working surface. Even its wood, metal or plastic.   

Adjustable speed dial

The VonHaus Random Orbit Sander / Orbital Polisher comes with adjusting speed dial system. It has 6000 to 13000 RPM speed so you can select the speed from low to high on your different works. This sander is mostly good with big tasks which need more power and smoothness. It’s hard sometimes to work with small wooden or metal works. So it’s better to avoid short works with this sander.

Extra-large sanding surface

This best orbital sander also offers 5 inches large sanding surface with eight-hole hook and loop backed base pad. So, that you can cover a large area but work smoother without messing with dust. These holes are beautiful with capture all the dust and debris and through in the dust collection pads. A dust extraction port and a dusting bag are included with the sander. Its air tight and keep all the mess without spoiling the work surface.

Free polishing pads

For bonus the sander comes with three polishing and three sanding pads, all free. Some sander offers 1/2 sanding sheets but polishing sheets are not found completely free. However, this one set of frees sheet will help you to complete one large work correctly.

What We Like

  • 4-amp powerful motor.
  • Does not leave any swirl marks.
  • Three polishing pads- wool, cotton, and sponge.
  • Comes with a standard dust bag.
  • Ergonomically designed soft grip handle.

What We Don't Like

  • Heavyweight sander, almost 6 pounds.
  • Doesn’t flexible with small works.

4. Black & Decker BDERO100 Orbit Sander

Here comes another Palm sander review from Black & Decker with great features. The Black & Decker BDERO100 Random Orbit Sander features random orbital action for high removal rate and detail finishing work. It offers the hook loop system which allows for fast and easy paper changes. It's dust sealing switch help to keep all the collected dust-out and extend its life.

Gives smoother finish

This 5-inch random orbit sander gives you a fast and efficient material removal within minimal time. Its compact size easy to work with different type of space especially those tight places where other big size sanders can’t. But its compact size and capacity make it hard for the user to work on a large surface. It will take the time to sanding on a large area at a time. However, the sander is ideal for medium to light works.

Hooks and loop system

You can quickly change the sanding paper with this sander. It's hooks and loops system allows your sanding paper to place and holds securely. So that you can utilize a sanding paper in full form.

Dust sealed switch

The Black & Decker BDERO100 Random Orbit Sander has a spate dust collecting system with dust sealed switch. This small dust canister collects all the dust and debris created by sanding, and the switch keeps them securely in it. It never allows anything to come out and mess with the sander or your work. The switch is helpful on extending the tool’s life. So, the sander is an excellent equipment for any house owner.

What We Like

  • Very cheap in price.
  • Give smooth and quality finish.
  • Dust sealed a switch to keep out all the dust and debris.
  • Lightweight and easy to use.
  • 6.5 feet long cord.
  • Comes with 2-year warranty service.

What We Don't Like

  • Make noises while on.
  • Suitable for light works mostly.

5. Bosch OS50VC Orbital Finishing Sander

Vibration control

This finishing sander offers a vibration control which equally works for less noise and vibration. Its exclusive suspension system minimizes vibration for supper handling and maximum comfort. It won’t give heat the motor too much so you can work with the sander continuously without any interruption.

Sheetloc paper clamping system

You will get a super feature with a sander that will stick your sanding paper like glue. This best orbital sander has the Sheetloc excellent paper clamping system which allows the paper in perfect position and fits tight. It's paper tensioning system is good for easy and secure placement of paper. This one accepts stick-on paper too.

Translucent micro-filter

For collecting all the dust created by sanding the Bosch OS50VC Orbital Finishing Sander has a translucent microfilter dust canister. This canister includes an integrated paper filter with a screw-off cap that allows you to empty the canister quickly. Also, it has vacuum hose hooking facility. So, you can add it with your regular vacuum and sand for a long time without any interruption.

What We Like

  • Powerful 3.4-amp motor.
  • Provides high sanding rate in one are.
  • Minimal vibration system.
  • Fits the sanding paper correctly.
  • Variable speed dial system.
  • Translucent microfilmed dust canister.

What We Don't Like

  • The hose connector gives trouble sometimes on easy moving.
  • Expensive sander.

6. Hitachi SV12SG Orbital Finishing Sander with Soft Elastomer Grip

Hitachi has its own reputation for producing high class machines, homes appliances all over the world. The Hitachi SV12SG Orbital Finishing Sander with Soft Elastomer Grip is one of the best product of Hitachi. This handheld sander is very durable, sturdy and also vibrates less. It's 4-3/8 x 4 inches optimal pad size is fine for the different type of sanding applications. It has separated dust collection system with a sanding bag so it can collect all the mess you created by sanding.

Speed & power

This sander has a 1.7-amp motor with 14,000 opm. The motor is bit low powered compared than our other best orbital sanders but still good to work with. Its high speed is worth for having smoother finishing on your works.

Clamps system

This unique sander has a great feature to change sanding sheet quickly. It has the clamp system that let you change a 4-3/8 by 4-inch pad very quickly.

Not only the sheet changing its complete ball bearing construction is way more good to provide smooth and precise operation. And for more neat and clean operation it has the dust collection system with collecting bag. But the bag is little clumsy. Sometimes it can be ditch from the sander and create a mess. So beware of it.

Guaranty & Warranty

Hitachi is offering 30 days of money back guaranty of this best orbital sander. If you are not satisfying of this product, you can return it and ask for a return. Also, it has five years of warranty service. It says any mechanical defects will be fixed by the manufacturer. So, once you have the sander, you have all facility of change, repair, etc. for a long time.

What We Like

  • Excellent for super smooth finishing.
  • Fewer vibrations.
  • Lightweight easy to operate.
  • Dust bag for dust collecting system.
  • Offers guaranty and warranty too.

What We Don't Like

  • The on/off switch is bit stiff.
  • The dust bag fell off sometimes.

7. Makita BO4900V 2.9 Amp Variable Speed 1/2 Sheet Sander with Paper Dust Bag

Here is another sander with high power motor and detail working capacity. The Makita BO4900V 2.9 Amp Variable Speed 1/2 Sheet Sander with Paper Dust Bag helps you work smoothly and keep your workplace clean. It comes with a large tripper on/off switch which helps in the easy and fast operation.

Cover big area

This sander is a bit different from your other orbit sander. It uses 4-1/2x 9-1/8 inches hook and loop as a sanding sheet. Or you can use 4-1/2x 11 inches half sheet abrasive paper in it. This size is suitable for covering a big area at a time. So that you can finish work fast compare than other best 1/4 sheet sanders

Speed controlling dial

This sander also comes with speed controlling dial. This dial has 4000 to 10000 OPM speed which enables a user to match speed accordion to their application. The max speed is bit low compare than recent sander models, but still, it’s good for working a different type of projects. The better side of this speed control is you can adjust the speed when working much light wooden furniture or cabinets.

Efficient dust collection

The Makita BO4900V has another unique feature to keep your workplace neat and clean. It allows a vacuum hose to hook with the sander so all the dirt and dust can go directly to the vacuum cleaner. Mostly another sander has the dusting bag to collect all the dust which need to remove and clean time to time. But not with this one. Now you can work as long as you can without worrying about changing the dust bag or compartment.

What We Like

  • Easy to hook up a vacuum hose for efficient dust collection.
  • Large trigger switch.
  • Variable speed control dial form 4000-10000.
  • Comes with a disposable bag too.
  • Contoured grip for comfortable and secure hand placement.

What We Don't Like

  • Expensive product.
  • Heavy weight sander.

8. SKIL 7292-02 2.0 Amp 1/4 Sheet Palm Sander with Pressure Control

Here is a hassle free high-quality sander that can give your professional standing. The SKIL 7292-02 2.0 Amp 1/4 Sheet Palm Sander with Pressure Control is a perfect tool for fast stock removal and satin soft, smooth result. It's light and so handy so that you can adjust the speed, pressure as your need. It’s quite durable and straightforward to use no matter if it's the first time with you and a palm sander. If you have a limited budget and want a well performed best orbital sander, then this one could be the best choice for you. However, this best quarter sheet sander comes with 30 days of money back guaranty and one year of official warranty service.

The pressure control indicator

When you are complete with making things and need to give a finishing touch this sander form Skill would be your perfect companion. This best 1/4 sheet sander has different pressure control indicators that inform you when the right amount pressure is applied and when need to terminate the work. So, you will be notified when to control sander’s pressure so you wouldn’t damage the surface accidentally.

Micro filtration system

This sander also comes with a unique feature, the micro filtration process. This system allows the sander capture all the small or tiny dust that creates from sanding. Moreover, its clear view dust canister helps to remove guess work of figuring out when to emptying the canister.

More smooth finish

This best 1/4 sheet sander is also working on more seamless finishing. Old to new all kind of work would be done nicely and correctly with it. You can work with tight spots of your wooden work or remove most rough and oldest paint from the wall.

What We Like

  • Lightweight and handy sander.
  • Offers pressure control technology.
  • A micro filtration system for capturing fine dust particles.
  • Dust sealed switch for extended tool life.
  • Cheap in price.

What We Don't Like

  • The sand paper clips don’t grip a quarter sheet of sandpaper easily.

9. BLACK+DECKER BDEQS300 1/4-Sheet Orbital Sander

Here comes a super combination orbit sander which offers A-one quality performance in reasonable price. The BLACK+DECKER BDEQS300 1/4-Sheet Orbital Sander is powerful and gives you the desired service on detail work. You can use it for old paints, drywall plaster, varnish off old cabinets or smoother raw wood furniture. It’s better to work with the sander outside or in your garage after shifting the furniture there. It produces lots of sawdust so, you better remove your door/cabinets in open place and start to work with it.

Powerful sander

The best quarter sheet sander has a 2-amp motor which runs 16,000 Opm. It removes all the dust and unwanted materials to the smooth surface of your door, wall or furniture efficiently. You can work with the sander in the open to tight spots with easy user control. That’s why the Black Decker is ideal for using new to old all kind sanding works.

Versatile & Convenient

The best orbital sander is also very convenient to use. It features a comfortable paddle switch to active the machine in no time. Infect its helpful during the sanding to quick off/on. Also, its compact size and shape are quickly grabbed and movable. Its small size is good for working on hard to reach place quickly.

Efficient sanding

This handy best quarter sheet sander is ideal to use small to large professional work. It works with detail and finishes sanding just right. Also, its high-performance dust collection is good for providing a clean work surface in the minimal period. Both professional and amateur worker feel comfortable to work with this machine. In addition, the Black and decker sander comes two years off official warranty. So, if there is any mechanical problem, you have the option to repair from the manufacturer.

What We Like

  • Powerful motor with maximum speed.
  • Comes with soft-grip paddle switch.
  • High-performance dust collection.
  • Comes with one sandpaper sheet.
  • Reasonable price.

What We Don't Like

  • The machine is little noisy.
  • The rendering filter is messy.

10. Makita BO3710 Finishing Sander

Last but not least, here is the best finishing sander review for you from Makita brand, the Makita BO3710 Finishing Sander is perfect to work with wooden floors, wall, doors, large furniture. This sander is good for covering the large size of the surface at a time. It’s not a literal orbit sander; it’s safe to say it is a palm sander with a rectangular sanding board. That is why it’s more efficient on working with edges of the door, floors, etc. it helps you to work with some tight spots but with more detail works. It can quickly clean up edges and uses regular sanding sheet instead of expensive hoop & loop paper.

Comfortable and secure grip

This sander has the most efficient ergonomic rubberized handle design. This handle allows you to hold the sander tight but comfortable. So, it’s added better comfort and fit during work. Even you are hand is sweating you will not feel it slippery or hurting a to all.

Built- in counterbalance system

This unique engineering help to boost work efficiency and reduce vibration. This sander is run with 11,000 OPM for which is bit old but good enough to give you smoother finish every time. This speed creates a high vibration that reduces workability and also creates unbearable noise. Many of sander get hot too and give trouble while working. However, this sander is quite better with less vibration and noise.

Warranty service

Makita BO3710 Finishing Sander comes with one year of limited warranty service. This service covers the sander for any mechanical malfunctions. Besides, after the warranty period, you can ask the manufacturer for repair your damage sander too. But yes, it will cost you little. Usually, it doesn’t have this type of problem in most cases. So, you can use without any worries.

What We Like

  • Comfortable rubberized grip and handle design.
  • Built-in counter balance system.
  • Big two finger trigger switch.
  • Lightweight and straightforward to use.
  • Offers smooth sanding in different types of works.

What We Don't Like

  • The dust collector is clunky.
  • Low speed (11000 OPM) compare than other new models.

What to Look for When Buying Orbital Sander?

The best orbital sander is a machine which you are going to use for a very long time. For both professional or amateur workers their best orbital need to be long-lasting, well performative and user-friendly. So, how to choose a sander that works best for a particular user. Here given some important aspects that you should consider before buying the best orbital sander. Such as.

Less complexity- Your sander should simple to use and handles. Bulky best orbital sander may good for professional who need higher skills. But if you are not like them just need a basic sander for usual works then go for lightweight easy to handle sanders.

Fast Paper Change- One of the most useful options of an orbital sander is its easy and quick paper changing option. This loose paper changing facility is one of the reasons for a sander’s popularity. Many simple methods are used on a sander for changing papers, but hook and loop is one of the standards and easier method of to change sand papers. So, you better look for an option and adopt the method to save time and energy.

Vacuum Options Availability– Consisting bag or canister for collecting dust is a common factor for a sander. It's useful as well. But if your sander has a vacuum connection then you would be beneficiary more, even it may cost you bit high. Duct collecting canister may hold the dust and debris but can’t capture all the tiny debris. Another hand, a vacuum is most active on griping all the dust and leave the air fresh. You just need a connector on your orbital sander which is compatible with standards vacuum size. The standard size of vacuum cleaner is one ¼”, 1 ½” and 2 ½”.

Sander Grips– The grip of an orbital sander or palm sander has to be comfortable. To know how it actually feels you have to try them in real. You can have the opportunity in your local home improvement store where many samples of best orbital sanders can be found. You can try different model by look, feel and test there. You will find many sanders covered with plastic, rubber or silicon; some of them may contour to gives comfortable hold. You want to see who dark or light it is and slippery or not. If your tried one is right for using a long time and not slippery that the handle is best to work.

Multipurpose setting It’s a great option to work on the different project. Some best orbital sander comes with sanding and polishing option. It works best on your working ways so, if you need a different type of to do then multiple options is best. Some separately use polisher or sanders which are equality fine. A sander will pop old color, glue, extra materials from a surface. But given the silky smooth and shiny polish, you will need a polisher machine as well.

Price vs. performance Like, the old quotes, you will get what you pay for. The price also matters on your best orbital sander’s performance. If you want a sander for your random house works occasionally, you can go for cheap price sanders. But professionals should raise the budget to get a quality one.

How to use a Orbital Sander

Hopefully, you got yourself right kind of tool and then you are trying to figure out how to use a palm sander. Before coming to this part, make sure you got the tool for the job as I have briefed about the variety of Sanders that you might see in the market. So, if you have the tool required for the task, then wait no more and see how to work with it like a pro.

Step-1:

Smoothing the edges or whatever you wish to do with your palm sander won't be possible without the proper sanding sheets. Therefore, start with buying the sandpaper to go with the tool. Like the variety of the Sander itself, there is numerous grade of coarse grit papers out there. At my very first use, I got myself a 100 grit paper and attached that to my tool. Then I started polishing the rough wood surface and I was going nowhere with it. That is because you have to choose the sandpaper grit according to the condition of the material you are working on. The 100 grit was very thin and was not at all suitable for working on a quite rough wood surface like I was on to. So, if you are working with a similar rough surface then go for a coarse grit that goes between 60 to 80. This will give you the right foundation to refurbish the wood to start with.

There is a great possibility the wood surface in front of you might be super smooth already, in that case, you can use finer grits like the 100. One thing that you should know by heart is when you want to get back the wood to its previous state, you go for lower grade grit papers like 80 or so. And this sort of situation might occur, as you would like to remove the paint job previously done on the surface which you don't like. Therefore, you need to know what grade of sandpaper you need to insert on your Palm Sander.

When you are smoothing or polishing a surface, it is a rigorous process that will require you to change the grit from thinner version to the thinnest version in steps. And this is expert craftsman do because if you use an 80 coarse grit, you will make some obvious scrathces in the process. That is why you use a thinner grit paper like 120 or so. But it even might not get all the scratches removed then you need to finish using a thinner sandpaper and this goes on until you end up using the thinnest grit paper. And eventually, you will get the finest polishing possible after making all the stops.

Step-2: 

If you now need to smooth the surface, you probably would know which grade sandpaper you need by looking at the surface itself. That takes you closer to knowing how to use a palm sander for sure. But, you still need to figure out the substance of your sandpapers material. I am sure many of you are thinking why the material of the sandpaper is so crucial? And I get that as many of you think at the end of the day, the sandpapers job is to clear the dust off the surface and make it flat. Therefore, what type of material I am using should not matter? This is a very common question that arises among newcomers. And the answer to this inquiry is quite simple. The different substance used on the sandpapers offers the users different advantages.

For an example, the most produced sandpapers of today are made using either garnet, aluminum oxide or the silicon carbide. These are the industry standard material to make grit papers. Now, people use the oxide paper when they want even and better results of smoothly finished furniture. On the other hand, if you want scratch free finish then you need to go for wet sanding. Now if you choose the aluminum oxide sandpaper like before then a big disastrous situation is waiting to happen. To avoid such painful situation, you need to get the silicon carbide papers because they are the material used for wet sanding.

And then there is the garnet material which is perfect for stained and soft wood finishes. So, you can see, how you can give a variety of finishes on your projects by using the right type of sandpaper material. Therefore, pick the right grade and material papers first before you get any closer to know how to use a palm sander.

Step 3:

By now, you know the type of sanding material paper you need for the tool and its grade. So, it won't be wrong for me to think that you got some proper sandpapers for sanding. If I am right then you are all set to attach it to your palm sander. Now, attaching or inserting the paper is something any electrical sander owner might need to do from time to time. Probably your previous paper was all done or you require a different grade of coarse paper for achieving a different effect of finishing. Whatever the reason might be, you need to know how to attach it perfectly to your tool. But before getting the paper inserted, you need to have the right size papers to go along with the tool.

As this is a guide for how to use a palm sander, then I am guessing you have the palm sander at your disposal. So, the end of the Sander would have a square shape. Therefore, you require sandpapers that fit the measurements of the base. To do that, you might need to cut the sanding paper to that shape to fit the tool. But you can save yourself from this hectic work as the papers come in 1/4 shape. That should not surprise you as the tool is literally known as the quarter sheet sander.

If you don't find those 1/4 sheets for some weird reason, then just get yourself a nice block of a regular Sander sheet. Then take a ruler and measure the size of your sanding tool to cut the perfect sized sheets from the block to go with the tool. This is not the ideal situation but this is something you might end up doing, so be well prepared.

Step 4:

As you are done getting the perfect fit paper, you are all set to load it. My palm sander has two clamps to hold the paper. One on the front side and the other one as you can guess is at the rear end. Most of the palm sanders have the same design, so you can easily follow the step to insert the paper. To load the paper first you just need to open one clamp and feed an edge of the paper to the clamp. You just insert an edge evenly so the clamp can have bite onto the paper and have a good hold. After you are done with the first side clamp, place the paper on the finishing base and get the other edge to the rear side of the tool. Now like the first time, open up the clamp and feed the side of the paper to it so that the paper is nice and tight over the base.

After you are done inserting the paper, always press down the paper with your hands to make it evenly implemented to the base. When I was doing it for the first time myself, there were some issues as the paper was larger than the base itself. So it wasn't perfectly fitted to the base and was hindering the process altogether. If you don't want to face similar problems, then always make sure that you have the proper shape papers to fit with your palm sanders base. If you don't then just use the scissors and get it in shape or you can just fold the edges instead. 

Step 5: 

You are all ready to get started to actually learn how to use a palm sander. Before the actual process, you have done all the preparation required. Like getting the right tool, the right type of sandpaper, and even attached it nicely to the base of your tool. Now, you just need to get started sanding. And this is where you need to be well focused. Because, when you are using an electric tool for the first time, you don't know how it acts Therefore, those who have no experience with such electrical sander should know that the sander operates in a backward, forward motion. The motion might not be that strong, but it can easily get out of your hands. So, my advice is to start the tool first and get accommodated with the flow before applying it on a wooden surface.

Once you feel comfortable with the movement of the tool, take any wood surface you want to sand. Then take the tool and apply it on the flat surface with very little pressure. This is important as you don't want to uneven the surface. Therefore, make sure to hold it properly that the tool does not get free but also keep the pressure light so it doesn't work too much in a certain part of the surface. Then there is your movement part. The tool would move backward and forward but when you are applying on the surface, you should always move forward with the tool. Never get back as it can produce scratches on the surface which is the last thing you want while trying to make it smooth.

Step 6:

Hopefully, you will get the hang of the palm sander and apply it in the right motion on the flat surface to get the finishing. But if you are thinking that you now know how to use a palm sander then you still have a long way to go. Maybe you know the parts of it but there is much more than just applying the tool on the wooden surface. Because when you will be sanding the wood there will be a lot of wood grains remaining on the surface. This makes the work hard. So, you would need to be constantly cleaning the mess or it can have a negative effect on your project. The best possible way of cleaning is that when you are done with a sandpaper, first clean the grain mess with a dry cloth before loading a new sheet.

You will require doing sanding and cleaning constantly until you get the smooth furniture finish you want. However, for many, this seems like a deal breaker to many. For them, the best option is to look for a palm sander with a dust collector attached. This way, while sanding the surface, the tool itself will take care most of the dust. Hence, you will hardly need to wipe the surface to clean the wood grains.

Step 7:

You now get an idea of how to use a palm sander on the flat surface. But I can say that it has more uses than just sanding on the plain wide wood surfaces. And that is what I want to share with you so that you can get the best use out of your palm sander.

  1. Sanding corner areas: Palm Sanders are not only great on flat surfaces but also they are quite effective for sanding corners and narrow places in carpentry projects. And that is possible because some of them come in a triangular shape that really helps completing such tasks. Being triangular in shape, the sander tip fits into tight spaces, allowing the operator to smooth the areas that would normally impossible without hand sanding work. But thanks to it anyone can easily get working on the lower corner sandings at a smooth 90-degree angles, such as on doors and some other furniture. The user can take the edge of by using the palm sander against the corner of the wood, leaving no roughness. You can not do such things with another kind of electrical sanders.
  2. Finishing sanding: Palm Sanders are mostly used in larger projects while giving the final finishing to the furniture. This is because they are light in weight and quite easy to maneuver in general. With other type of sanders that is hard. This is something many of you don't realize as you might not have used other sandling machines. So, some of you might think the other sandlers won't be that hard to handle while giving the final finish to the project. But take my words for it as they can really be a pain in the ass as they tend to get out of the hand. However, the palm sanders have a relatively small size which means that their motors are not as strong as a larger sander. Therefore, they are the right fit for the finishing touch on the surface. However, they might not be suitable for heavy duty work like rough sanding. But, for the final finish texture, they are the best possible choice. You just need to maintain a light pressure on the tool to avoid overloading the motor. And a light touch also ensures the smoothest of surfaces.
  3. Sharped edges: Many of the craftsmen depend on hand sanding to get the sharp edges on their work. For an expert, it might not be that hard but it is challenging for others to get the same result using hand sandlers. That is why hand sanding is considered as a poor choice for wood projects requiring sharp edges, as this process often rounds the edge or you end up getting an uneven finish. I personally tried my hand with the traditional sanding style and as you can imagine I did miserably. But for some reason with my Palm Sander, I achieved effective results as sanding the edges were just like a walk in the park. The clamping of paper probably allows the users to maintain better control over the sander as the piece is sanded then your regular hand sanding. Therefore, I believe anyone who wants to learn how to use a palm sander should try using it on shaping the edges. As they are less prone to round the edge of the material. It may not be necessary for your project but try using the tool and see the results.
  4. Rough sanding: As you already know, the palm sanders are not well equipped to handle heavy duty works. This is why a palm sander does not work quite well to remove a lot of material from a project like a belt sander. But that does not mean it is absolutely useless for rough sanding. From my little bit of rough sanding experience, I can vouch that it can be used to remove some type of paints once in a while. And for doing those type of work you should probably pick a thick sandpaper of 40 to 60 grade as they work the best. And that is why as a whole sanding tool I prefer the Palm sander over the others. And that is also why many of you are interested in learning how to use a palm sander as it has a lot of tricks under its sleeve. However, for regular rough sanding work, you can not rely on a palm sander because then you might put a lot of wear on the machine which can damage the tool.

Step 8:

You now should be well versed about how to use a palm sander. I have shared every possible step that you might need to know while using your palm sanding tool. From the type of sanding paper, you need to choose to the way you require to move along with the tool itself. However, I think there is still one more important lesson you might need to know to be well prepared. And that is how to get the proper grip hold on the tool.

Its inclusion as a step might seem to many as unnecessary. Because many of you might think what is there to know about holding a tool? But many users who have real experience using the tool will vouch for me and will tell you this is something every user should know about beforehand. For your information, palm sander is quite compact in size which you might already know. Therefore, the motor installed inside it is not very powerful which means it might not act eccentric. But nonetheless, it can get out of hand if you don't hold it properly. That is why experts always emphasize holding the tool with both hands while sanding.

Still, knowing the experts advise, some of you might try handling the tool with one hand. It does not matter you have proper control thanks to your Hulk like hand. Always keep both your hands on the tool while using it. Because this way you can apply a proper force on it. Therefore, the tools motor movement is not hindered anyway and most importantly it can not get away from you. 

Orbital Sander Tips

Hopefully, by now you have learned how to use a palm sander. But knowing how to use the tool is not the end of the deal as there are some more things you should be aware of. After all, the best orbital sander is a machine that you are going to use for a long time in different working purpose. Here are some smart tips for you that would help making your working process more efficient without unnecessary hindrance or harm of any sort.

  • Use the random speed setting: If your orbital sander has variable speed settings this tip is for you. Start your sander in lowest speed and then move to high, gradually. That’s how you will see the effect if each setting on a particular surface. Many of us like to fix in one setting and don’t value the variable speed. Particularly those who work with a wooden surface. The high OPM usually give you a highly polished surface in short time which is great. But you may need work with good or bad all kind of woods. So, the low speed will give you repair a severe damage surface well more. Effect of low speed is more appropriate to stars with any surface consist of lots of impurities such as veneer, glue, paint stuck inside.
  • Place the disk pad appropriately: the disc pad of your sander should lay flat on the sanding surface. Some user likes to do corners with edges of the floor, cabinets, etc. which can damage the pad and disk in future. So, if you are using best random orbital sander don’t try to do corners with them. Rectangular or triangular palm sanders are preeminent to do corners. Before the start, any sanding clean obstructions form the surface.
  • Change the grits: While polishing the surface using the palm sander, you should always be aware of changing the grits as necessary. I have mentioned that in the how to use a palm sander guide as it is quite an important part of the process. Use finer grits for smoother polishing effects and the thicker ones to remove them.
  • Safety features: Most of the orbital sanders are corded. Make sure its long enough so you can use it form different length. Use a multi-plug socket to power up your sander rather going directly plug in. Check the plug after finish your sanding every time. It will save you from accidents or damage the entire sander. If it’s too much hot or you see spars from the socket immediately replace your plug or change the cord if needed.

  • Wear safety goggles: Always wear goggles through the sanding process. I didn't wear one the first few times and paid for the rookie mistake as wooden dust got into my eyes. Thankfully it did not end in something awful but losing my eye sights for a couple of second gave me a lesson of wearing the safety equipment at all times. So, before you get ready to smoothen the uneven wood surfaces, wear the goggles to protect your eyes.

  • Mask to keep away dust: Like your eye sights, you also need to keep the dust away from the nostril area. Because, when you are doing sanding, there will be a lot of dust. And that can cause breathing issue especially for those who already have breathing problems. The best solution is to wear masks while doing the work. This will help to keep away the dust away for sure.

  • Work at open space: I told you how to use a palm sander, now its time for you to learn where to use the sander. Usually, people work in congested indoor facilities which are a good place to work. However, as there is a lot of dust involved with sanding, so the best working environment is in the open spaces. This way, you can get rid of the sawdust issues easily as it will get away due to the open environment. But if it is not possible to work on an open space, then open your windows and doors while using the palm sander on the indoors. This will at least let the dust escape.

  • Know the limits: When you are working on a big piece of wood, there is a possibility that there will be one or two scratches on it. Now as a rookie, when I first saw such scratches on the board, I could not resist and worked on those scratches until they vanished completely. However, in that process, I overworked on a certain area too much which made the board uneven in places. So, never be obsessed with such pity temptations and jeopardize the entire project altogether. Because at the end of the day, I had to work even more hours trying to even the board due to my mistake. Don't be foolish like me, and try to avoid situations like that. Let the palm sander do its work in the natural flow. And that will take care of everything.

  • Know your tool: I have emphasized about it many times and told you to let the tool do its work. The palm sander has a certain movement setting, and that is good enough for sanding any area of the wood. Let the flow of the tool take the wheels and do its magic on the surface. As a user, never try to take control over it and let it stay in one place. Because by now you should know that this will only do harm to your work rather doing any good.

Final Verdict

There are so many brands, size, and option for an orbital sander that could make anyone confused to select the perfect one. Thus, if you are new and don’t know much about sanders than you can follow our guide line to find something better. We have tried to gather all the necessary information related to the best orbital sander. Also, all the finishing sander review of this article are quite popular among different type of users in recent days who have actually given many positive reviews about them. That is the reason we pick them. You will find all type of price ranged sander that can serve small to large nay projects. So, research about them more, compare with others and then select your best orbital sander for your every sanding works.

Fred Adams
the authorFred Adams

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